毕业设计外文翻译怎么做

时间:2023-12-02 03:34:28 作者:ujune 综合材料 收藏本文 下载本文

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篇1:毕业设计外文翻译

毕业设计外文翻译

外文原文

Overview of JSP Technology

Benefits of JSP

JSP pages are translated into servlets. So, fundamentally, any task JSP pages can perform could also be accomplished by servlets. However, this underlying equivalence does not mean that servlets and JSP pages are equally appropriate in all scenarios. The issue is not the power of the technology, it is the convenience, productivity, and maintainability of one or the other. After all, anything you can do on a particular computer platform in the Java programming language you could also do in assembly language. But it still matters which you choose.

JSP provides the following benefits over servlets alone:

• It is easier to write and maintain the HTML. Your static code is ordinary HTML: no extra backslashes, no double quotes, and no lurking Java syntax.

• You can use standard Web-site development tools. Even HTML tools that know nothing about JSP can be used because they simply ignore the JSP tags.

• You can divide up your development team. The Java programmers can work on the dynamic code. The Web developers can concentrate on the presentation layer. On large projects, this division is very important. Depending on the size of your team and the complexity of your project, you can enforce a weaker or stronger separation between the static HTML and the dynamic content.

Now, this discussion is not to say that you should stop using servlets and use only JSP instead. By no means. Almost all projects will use both. For some requests in your project, you will use servlets. For others, you will use JSP. For still others, you will combine them with the MVC architecture . You want the appropriate tool for the job, and servlets, by themselves, do not complete your toolkit.

Advantages of JSP Over Competing Technologies

A number of years ago, Marty was invited to attend a small 20-person industry roundtable discussion on software technology. Sitting in the seat next to Marty was James Gosling, inventor of the Java programming language. Sitting several seats away was a high-level manager from a very large software company in Redmond, Washington. During the discussion, the moderator brought up the subject of Jini, which at that time was a new Java technology. The moderator asked the manager what he thought of it, and the manager responded that it was too early to tell, but that it seemed to be an excellent idea. He went on to say that they would keep an eye on it, and if it seemed to be catching on, they would follow his company's usual “embrace and extend” strategy. At this point, Gosling lightheartedly interjected “You mean disgrace and distend.”

Now, the grievance that Gosling was airing was that he felt that this company would take technology from other companies and suborn it for their own purposes. But guess what? The shoe is on the other foot here. The Java community did not invent the idea of designing pages as a mixture of static HTML and dynamic code marked with special tags. For example, ColdFusion did it years earlier. Even ASP (a product from the very software company of the aforementioned manager) popularized this approach before JSP came along and decided to jump on the bandwagon. In fact, JSP not only adopted the general idea, it even used many of the same special tags as ASP did.

So, the question becomes: why use JSP instead of one of these other technologies? Our first response is that we are not arguing that everyone should. Several of those other technologies are quite good and are reasonable options in some situations. In other situations, however, JSP is clearly better. Here are a few of the reasons.

Versus .NET and Active Server Pages (ASP)

.NET is well-designed technology from Microsoft. ASP.NET is the part that directly competes with servlets and JSP. The advantages of JSP are twofold.

First, JSP is portable to multiple operating systems and Web servers; you aren't locked into deploying on Windows and IIS. Although the core .NET platform runs on a few non-Windows platforms, the ASP part does not. You cannot expect to deploy serious ASP.NET applications on multiple servers and operating systems. For some applications, this difference does not matter. For others, it matters greatly.

Second, for some applications the choice of the underlying language matters greatly. For example, although .NET's C# language is very well designed and is similar to Java, fewer programmers are familiar with either the core C# syntax or the many auxiliary libraries. In addition, many developers still use the original version of ASP. With this version, JSP has a clear advantage for the dynamic code. With JSP, the dynamic part is written in Java, not VBScript or another ASP-specific language, so JSP is more powerful and better suited to complex applications that require reusable components.

You could make the same argument when comparing JSP to the previous version of ColdFusion; with JSP you can use Java for the “real code” and are not tied to a particular server product. However, the current release of ColdFusion is within the context of a J2EE server, allowing developers to easily mix ColdFusion and servlet/JSP code.

Versus PHP

PHP (a recursive acronym for “PHP: Hypertext Preprocessor”) is a free, open-source, HTML-embedded scripting language that is somewhat similar to both ASP and JSP. One advantage of JSP is that the dynamic part is written in Java, which already has an extensive API for networking, database access, distributed objects, and the like, whereas PHP requires learning an entirely new, less widely used language. A second advantage is that JSP is much more widely supported by tool and server vendors than is PHP.

Versus Pure Servlets

JSP doesn't provide any capabilities that couldn't, in principle, be accomplished with servlets. In fact, JSP documents are automatically translated into servlets behind the scenes. But it is more convenient to write (and to modify!) regular HTML than to use a zillion println statements to generate the HTML. Plus, by separating the presentation from the content, you can put different people on different tasks: your Web page design experts can build the HTML by using familiar tools and either leave places for your servlet programmers to insert the dynamic content or invoke the dynamic content indirectly by means of XML tags.

Does this mean that you can just learn JSP and forget about servlets? Absolutely not! JSP developers need to know servlets for four reasons:

1. JSP pages get translated into servlets. You can't understand how JSP works without understanding servlets.

2. JSP consists of static HTML, special-purpose JSP tags, and Java code. What kind of Java code? Servlet code! You can't write that code if you don't understand servlet programming.

3. Some tasks are better accomplished by servlets than by JSP. JSP is good at generating pages that consist of large sections of fairly well structured HTML or other character data. Servlets are better for generating binary data, building pages with highly variable structure, and performing tasks (such as redirection) that involve little or no output.

4. Some tasks are better accomplished by a combination of servlets and JSP than by either servlets or JSP alone.

Versus JavaScript

JavaScript, which is completely distinct from the Java programming language, is normally used to dynamically generate HTML on the client, building parts of the Web page as the browser loads the document. This is a useful capability and does not normally overlap with the capabilities of JSP (which runs only on the server). JSP pages still include SCRIPT tags for JavaScript, just as normal HTML pages do. In fact, JSP can even be used to dynamically generate the JavaScript that will be sent to the client. So, JavaScript is not a competing technology; it is a complementary one.

It is also possible to use JavaScript on the server, most notably on Sun ONE (formerly iPlanet), IIS, and BroadVision servers. However, Java is more powerful, flexible, reliable, and portable.

Versus WebMacro or Velocity

JSP is by no means perfect. Many people have pointed out features that could be improved. This is a good thing, and one of the advantages of JSP is that the specification is controlled by a community that draws from many different companies. So, the technology can incorporate improvements in successive releases.

However, some groups have developed alternative Java-based technologies to try to address these deficiencies. This, in our judgment, is a mistake. Using a third-party tool like Apache Struts that augments JSP and servlet technology is a good idea when that tool adds sufficient benefit to compensate for the additional complexity. But using a nonstandard tool that tries to replace JSP is a bad idea. When choosing a technology, you need to weigh many factors: standardization, portability, integration, industry support, and technical features. The arguments for JSP alternatives have focused almost exclusively on the technical features part. But portability, standardization, and integration are also very important. For example, the servlet and JSP specifications define a standard directory structure for Web applications and provide standard files (.war files) for deploying Web applications. All JSP-compatible servers must support these standards. Filters can be set up to apply to any number of servlets or JSP pages, but not to nonstandard resources. The same goes for Web application security settings.

Besides, the tremendous industry support for JSP and servlet technology results in improvements that mitigate many of the criticisms of JSP. For example, the JSP Standard Tag Library and the JSP 2.0 expression language address two of the most well-founded criticisms: the lack of good iteration constructs and the difficulty of accessing dynamic results without using either explicit Java code or verbose jsp:useBean elements.

10.4 Misconceptions About JSP

Forgetting JSP Is Server-Side Technology

Here are some typical questions Marty has received (most of them repeatedly).

• Our server is running JDK 1.4. So, how do I put a Swing component in a JSP page?

• How do I put an image into a JSP page? I do not know the proper Java I/O commands to read image files.

• Since Tomcat does not support JavaScript, how do I make images that are highlighted when the user moves the mouse over them?

• Our clients use older browsers that do not understand JSP. What should we do?

• When our clients use “View Source” in a browser, how can I prevent them from seeing the JSP tags?

All of these questions are based upon the assumption that browsers know something about the server-side process. But they do not. Thus:

• For putting applets with Swing components into Web pages, what matters is the browser's Java version―the server's version is irrelevant. If the browser supports the Java 2 platform, you use the normal APPLET (or Java plug-in) tag and would do so even if you were using non-Java technology on the server.

• You do not need Java I/O to read image files; you just put the image in the directory for Web resources (i.e., two levels up from WEB-INF/classes) and output a normal IMG tag.

• You create images that change under the mouse by using client-side JavaScript, referenced with the SCRIPT tag; this does not change just because the server is using JSP.

• Browsers do not “support” JSP at all―they merely see the output of the JSP page. So, make sure your JSP outputs HTML compatible with the browser, just as you would do with static HTML pages.

• And, of course you need not do anything to prevent clients from seeing JSP tags; those tags are processed on the server and are not part of the output that is sent to the client.

Confusing Translation Time with Request Time

A JSP page is converted into a servlet. The servlet is compiled, loaded into the server's memory, initialized, and executed. But which step happens when? To answer that question, remember two points:

• The JSP page is translated into a servlet and compiled only the first time it is accessed after having been modified.

• Loading into memory, initialization, and execution follow the normal rules for servlets.

Table 1 gives some common scenarios and tells whether or not each step occurs in that scenario. The most frequently misunderstood entries are highlighted. When referring to the table, note that servlets resulting from JSP pages use the _jspService method (called for both GET and POST requests), not doGet or doPost. Also, for initialization, they use the jspInit method, not the init method.

Table 1. JSP Operations in Various Scenarios

JSP page translated into servlet Servlet compiled Servlet loaded into server's memory jspInit called _jspService called

Page first written

Request 1 Yes Yes Yes Yes Yes

Request 2 No No No No Yes

Server restarted

Request 3 No No Yes Yes Yes

Request 4 No No No No Yes

Page modified

Request 5 Yes Yes Yes Yes Yes

Request 6 No No No No Yes

中文翻译

JSP技术概述

一、JSP的好处

JSP页面最终会转换成servler。因而,从根本上,JSP页面能够执行的任何任务都可以用servler来完成。然而,这种底层的等同性并不意味着servler和JSP页面对于所有的情况都等同适用。问题不在于技术的能力,而是二者在便利性、生产率和可维护性上的不同。毕竟,在特定平台上能够用Java编程语言完成的事情,同样可以用汇编语言来完成,但是选择哪种语言依旧十分重要。

和单独使用servler相比,JSP提供下述好处:

 JSP中HTML的编写与维护更为简单。JSP中可以使用常规的HTML:没有额外的反斜杠,没有额外的双引号,也没有暗含的Java语法。

 能够使用标准的网站开发工具。即使对那些对JSP一无所知的HTML工具,我们也可以使用,因为它们会忽略JSP标签(JSP tags)。

 可以对开发团队进行划分。Java程序员可以致力于动态代码。Web开发人员可以将经理集中在表示层(presentation layer)上。对于大型的项目,这种划分极为重要。依据开发团队的大小,及项目的复杂程度,可以对静态HTML和动态内容进行弱分离(weaker separation)和强分离(stronger separation)。

在此,这个讨论并不是让您停止使用servlets,只使用JSP。几乎所有的项目都会同时用到这两种技术。针对项目中的某些请求,您可能会在MVC构架下组合使用这两项技术。我们总是希望用适当的工具完成相对应的工作,仅仅是servlet并不能填满您的工具箱。

二、JSP相对于竞争技术的优势

许多年前,Marty受到邀请,参加一个有关软件技术的小型(20个人)研讨会.做在Marty旁边的人是James Gosling--- Java编程语言的发明者。隔几个位置,是来自华盛顿一家大型软件公司的高级经理。在讨论过程中,研讨会的主席提出了Jini的议题,这在当时是一项新的Java技术.主席向该经理询问他的想法.他继续说,他们会持续关注这项技术,如果这项技术变得流行起来,他们会遵循公司的“接受并扩充(embrace and extend)”的策略.此时, Gosling随意地插话说“你的意思其实就是不接受且不扩充(disgrace and distend)。”

在此, Gosling的抱怨显示出,他感到这个公司会从其他公司那里拿走技术,用于他们自己的目的.但你猜这次怎么样?这次鞋子穿在了另一只脚上。Java社团没有发明这一思想----将页面设计成由静态HTML和用特殊标签标记的动态代码混合组成.。ColdFusion多年前就已经这样做了。甚至ASP(来自于前述经理所在公司的一项产品)都在JSP出现之前推广了这种方式。实际上,JSP不只采用了这种通用概念,它甚至使用许多和ASP相同的特殊标签。

因此,问题变成:为什么使用JSP,而不使用其他技术呢?我们的第一反应是我们不是在争论所有的人应该做什么。其他这些技术中,有一些也很不错,在某些情况下也的确是合情合理的选择.然而,在其他情形中,JSP明显要更好一些。下面给出几个理由。

与.NET和Active Server Pages (ASP)相比

.NET是Microsoft精心设计的一项技术。ASP.NET是与servlets和JSP直接竞争的技术。JSP的优势体现在两个方面。

首先,JSP可以移植到多种操作系统和Web服务器,您不必仅仅局限于部署在Windows 和IIS上尽管核心.NET平台可以在好几种非Windows平台上运行,但ASP这一部分不可以。您不能期望可以将重要的ASP.NET应用部署到多种服务器和操作系统。对于某些应用,这种差异没有什么影响。但有些应用,这种差异却非常重要。

其次,对于某些应用,底层语言的选择至关重要。例如,尽管.NET的C#语言设计优良,且和Java类似,但熟悉核心C#语法和众多工具库的程序员很少。此外,许多开发者依旧使用最初版本的ASP。相对于这个版本,JSP在动态代码方面拥有明显的优势。使用JSP,动态部分是用Java编写的,而非VBScript过其他ASP专有的语言,因此JSP更为强劲,更适合于要求组件重用的复杂应用。

当将JSP与之前版本的ColdFusion对比时,您可能会得到相同的结论。应用JSP,您可以使用Java编写“真正的代码”,不必依赖于特定的服务器产品。然而,当前版本的ColdFusion满足J2EE服务器的环境,允许开发者容易的混合使用ColdFusion和Servlet/JSP代码。

与PHP相比

PHP(“PHP:Hypertext Preprocessor”的递归字母缩写词)是免费的、开放源代码的、HTML嵌入其中的脚本语言,与ASP和JSP都有某种程度的类似。JSP的一项优势是动态部分用Java编写,而Java已经在联网、数据库访问、分布式对象等方面拥有广泛的API,而PHP需要学习全新的、应用相对广泛的语言。JSP的第二项优势是,和PHP相比,JSP拥有极为广泛的工具和服务器提供商的支持。

与纯Servlet相比

原则上,JSP并没有提供Servlet不能完成的功能。实际上,JSP文档在后台被自动转换成Servlet。但是编写(和修改)常规的HTML,要比无数println语句生成HTML要方便得多。另外,通过将表示与内容分离,可以为不同的人分配不同的任务:网页设计人员使用熟悉的工具构建HTML,要么为Servlet程序员留出空间插入动态内容,要么通过XML标签间接调用动态内容。

这是否表示您只可以学习JSP,将Servlet丢到一边呢?当然不是!由于以下4种原因,JSP开发人员需要了解Servlet:

(1)JSP页面会转换成Servlet。不了解Servlet就无法知道JSP如何工作。

(2)JSP由静态HTML、专用的JSP标签和Java代码组成。哪种类型的Java代码呢?当然是Servlet代码!如果不了解Servlet编程,那么就无法编写这种代码。

(3)一些任务用Servlet完成比用JSP来完成要好。JSP擅长生成由大量组织有序的结构化HTML或其他字符数据组成的页面。Servlet擅长生成二进制数据,构建结构多样的页面,以及执行输出很少或者没有输出的任务(比如重定向)。

(4)有些任务更适合于组合使用Servlet和JSP来完成,而非单独使用Servlet或JSP。

与JavaScript相比

JavaScript和Java编程语言完全是两码事,前者一般用于在客户端动态生成HTML,在浏览器载入文档时构建网页的部分内容。这是一项有用的功能,一般与JSP的功能(只在服务器端运行)并不发生重叠。和常规HTML页面一样,JSP页面依旧可以包括用于JavaScript的SCRIPT标签。实际上,JSP甚至能够用来动态生成发送到客户端的JavaScript。因此,JavaScript不是一项竞争技术,它是一项补充技术。

JavaScript也可以用在服务器端,最因人注意的是SUN ONE(以前的iPlanet)、IIS和BroadVision服务器。然而,Java更为强大灵活、可靠且可移植。

与WebMacro和Velocity相比

JSP决非完美。许多人都曾指出过JSP中能够改进的'功能。这是一件好事,JSP的优势之一是该规范由许多不同公司组成的社团控制。因此,在后续版本中,这项技术能够得到协调的改进。

但是,一些组织已经开发出了基于Java的替代技术,试图弥补这些不足。据我们的判断,这样做是错误的。使用扩充JSP和Servlet技术的第三方工具,如Apache Structs,是一种很好的思路,只要该工具带来的好处能够补偿工具带来的额外复杂性。但是,试图使用非标准的工具代替JSP则不理想。在选择一项技术时,需要权衡许多方面的因素:标准化、可移植性、集成性、行业支持和技术特性。对于JSP替代技术的争论几乎只是集中在技术特性上,而可移植性、标准化和集成性也十分重要。例如,Servlet和JSP规范为Web应用定义了一个标准的目录结构,并提供用于部署Web应用的标准文件(.war文件)。所有JSP兼容的服务器必须支持这些标准。我们可以建立过滤器作用到任意树木的Servlet和JSP页面上,但不能用于非标准资源。Web应用安全设置也同样如此。

此外,业界对JSP和Servlet技术的巨大支持使得这两项技术都有了巨大的进步,从而减轻了对JSP的许多批评。例如,JSP标准标签库和JSP 2.0表达式语言解决了两种最广泛的批评:缺乏良好的迭代结构;不使用显式的Java代码或冗长的jsp:useBean元素难以访问动态结果。

三、对JSP的误解

忘记JSP技术是服务器端技术

下面是Marty收到的一些典型问题(大部分问题不止一次的出现)。

 我们的服务器正在运行JDK1.4。我如何将Swing组件用到JSP页面中呢?

 我如何将图像放到JSP页面中?我不知道读取图像文件应该使用哪些Java I/O命令。

 Tomcat不支持JavaScript,当用户在图像上移动鼠标时,我如何使图像突出显示呢?

 我们的客户使用不理解JSP的旧浏览器。我应该怎么做?

 当我们的客户在浏览器中使用“View Source”(查看源代码)时,如何阻止他们看到JSP标签?

所有这些问题都基于浏览器对服务器端的过程在有所了解的假定之上。但事实上浏览器并不了解服务器端的过程。因此:

 如果要将使用Swing组件的applet放到网页中,重要的是浏览器的Java版本,和服务器的Java版本无关。如果浏览器支持Java 2平台,您可以使用正常的APPLET(或Java插件)标签,即使在服务器上使用了非Java技术也须如此。

 您不需要Java I/O来读取图像文件,您只需将图像放在存储Web资源的目录中(即WEB-INF/classes向上两级的目录),并输出一个正常的IMG标签。

 您应该用SCRIPT标签,使用客户端JavaScript创建在鼠标下会更改的图像,这不会由于服务器使用JSP而改变。

 浏览器根本不“支持”JSP----它们看到的只是JSP页面的输出。因此,如同对待静态HTML页面一样,只需确保JSP输出的HTML与浏览器兼容。

 当然,您不需要采取什么措施来阻止客户看到JSP标签,这些标签在服务器上进行处理,发送给客户的输出中并不出现。

混淆转换期间和请求期间

JSP页面需要转换成servlet。Servlet在编译后,载入到服务器的内容中,初始化并执行。但是每一步发生在什么时候呢?要回答这个问题,要记住以下两点:

 JSP页面仅在修改后第一次被访问时,才会被转换成servlet并进行编译;

 载入到内存中、初始化和执行遵循servlet的一般规则。

表1列出一些常见的情形,讲述在该种情况下每一步是否发生。最常被误解的项已经突出标示出来。在参考该表时,要注意,由JSP页面生成的servlet使用_jspService方法(GET和POST请求都调用该函数),不是doGet或doPost方法。同样,对于初始化,它们使用jspInit方法,而非init方法。

表1 各种情况下的JSP操作

将JSP 页面转换成servlet 编译Servlet  将Servlet 载入到服务器内存中 调用jspInit  调用_jspService

页面初次创建

请求 1 有 有 有 有 有

请求 2 无 无 无 无 有

服务器重启后

请求3 无 无 有 有 有

请求 4 无 无 无 无 有

页面修改后

请求 5 有 有 有 有 有

请求 6 无 无 无 无 有

篇2:模具毕业设计外文翻译

模具毕业设计外文翻译

冲压模具概述

冲压模具--在冷冲压加工中,将材料(金属或非金属)加工成零件(或半成品)的一种特殊工艺装备,称为冷冲压模具(俗称冷冲模)。冲压--是在室温下,利用安装在压力机上的模具对材料施加压力,使其产生分离或塑性变形,从而获得所需零件的一种压力加工方法。

冲压模具的形式很多,一般可按以下几个主要特征分类:

1.根据工艺性质分类

(1)冲裁模 沿封闭或敞开的轮廓线使材料产生分离的模具。如落料模、冲孔模、切断模、切口模、切边模、剖切模等。

(2)弯曲模 使板料毛坯或其他坯料沿着直线(弯曲线)产生弯曲变形,从而获得一定角度和形状的工件的模具。

(3)拉深模 是把板料毛坯制成开口空心件,或使空心件进一步改变形状和尺寸的模具。

(4)成形模 是将毛坯或半成品工件按图凸、凹模的形状直接复制成形,而材料本身仅产生局部塑性变形的模具。如胀形模、缩口模、扩口模、起伏成形模、翻边模、整形模等。

2.根据工序组合程度分类

(1)单工序模 在压力机的一次行程中,只完成一道冲压工序的模具。

(2)复合模 只有一个工位,在压力机的一次行程中,在同一工位上同时完成两道或两道以上冲压工序的模具。

(3)级进模(也称连续模) 在毛坯的送进方向上,具有两个或更多的工位,在压力机的一次行程中,在不同的工位上逐次完成两道或两道以上冲压工序的模具。

冲冷冲模全称为冷冲压模具。

冷冲压模具是一种应用于模具行业冷冲压模具及其配件所需高性能结构陶瓷材料的制备方法,高性能陶瓷模具及其配件材料由氧化锆、氧化钇粉中加铝、镨元素构成,制备工艺是将氧化锆溶液、氧化钇溶液、氧化镨溶液、氧化铝溶液按一定比例混合配成母液,滴入碳酸氢铵,采用共沉淀方法合成模具及其配件陶瓷材料所需的原材料,反应生成的沉淀经滤水、干燥,煅烧得到高性能陶瓷模具及其配件材料超微粉,再经过成型、烧结、精加工,便得到高性能陶瓷模具及其配件材料。本发明的优点是本发明制成的冷冲压模具及其配件使用寿命长,在冲压过程中未出现模具及其配件与冲压件产生粘结现象,冲压件表面光滑、无毛刺,完全可以替代传统高速钢、钨钢材料。

冷冲模具主要零件

冷冲模具是冲压加工的主要工艺装备,冲压制件就是靠上、下模具的相对运动来完成的。加工时由于上、下模具之间不断地分合,如果操作工人的手指不断进入或停留在模具闭合区,便会对其人身安全带来严重威胁。

(一)模具的主要零件、作用及安全要求

1.工作零件凸凹模是直接使坯料成形的工作零件,因此,它是模具上的关键零件。凸凹模不但精密而且复杂,它应满足如下要求:

(1)应有足够的强度,不能在冲压过程中断裂或破坏.

(2)对其材料及热处理应有适当要求,防止硬度太高而脆裂。

2.定位零件定位零件是确定坯件安装位置的零件,有定位销(板)、挡料销(板)、导正销、导料板、定距侧刀、侧压器等。设计定位零件时应考虑操作方便,不应有过定位,位置要便于观察,最好采用前推定位、外廓定位和导正销定位等。

3.压料、卸料及出料零件压料零件有压边圈、压料板等。

压边圈可对拉延坯料加压边力,从而防止坯料在切向压力的作用下拱起而形成皱褶。压料板的作用是防止坯料移动和弹跳。顶出器、卸料板的作用是便于出件和清理废料。它们由弹簧、橡胶和设备上的气垫推杆支撑,可上下运动,顶出件设计时应具有足够的顶出力,运动要有限位。卸料板应尽量缩小闭合区域或在操作位置上铣出空手槽。暴露的卸料板的四周应设有防护板,防止手指伸入或异物进入,外露表面棱角应倒钝。

4.导向零件导柱和导套是应用最广泛的一种导向零件。其作用是保证凸凹模在冲压工作时有精确的配合间隙。因此,导柱、导套的间隙应小于冲裁间隙。导柱设在下模座,要保证在冲程下死点时,导柱的上端面在上模板顶面以上最少5至10毫米。导柱应安排在远离模块和压料板的部位,使操作者的手臂不用越过导柱送取料。

5.支承及夹持零件它包括上下模板、模柄、凸凹模固定板、垫板、限位器等。

上下模板是冷冲模具的基础零件,其他各种零件都分别安装固定在上面。模板的平面尺寸,尤其是前后方向应与制件相适应,过大或过小均不利于操作。

有些模具(落料、冲孔类模具)为了出件方便,需在模架下设垫板。这时垫板最好与模板之间用螺钉连接在一起,两垫板的厚度应绝对相等。垫板的间距以能出件为准,不要太大,以免模板断裂。

6.紧固零件它包括螺钉、螺母、弹簧、柱销、垫圈等,一般都采用标准件。冷冲模具的标准件用量较多,设计选用时应保证紧固和弹性顶出的需要,避免紧固件暴露在表面操作位置上,防止碰伤人手和妨碍操作。

冷冲模具的发展

改革开放以来,随着国民经济的高速发展,市场对冷冲模具的需求量不断增长。近年来,冷冲模具工业一直以15%左右的增长速度快速发展,冷冲模具工业企业的所有制成分也发生了巨大变化,除了国有专业模具厂外,集体、合资、独资和私营也得到了快速发展。 随着与国际接轨的脚步不断加快,市场竞争的日益加剧,人们已经越来越认识到产品质量、成本和新产品的开发能力的重要性。而冷冲模具制造是整个链条中最基础的要素之一,冷冲模具制造技术现已成为衡量一个国家制造业水平高低的重要标志,并在很大程度上决定企业的生存空间。

近年许多冷冲模具企业加大了用于技术进步的投资力度,将技术进步视为企业发展的重要动力。一些国内模具企业已普及了二维CAD,并陆续开始使用UG、Pro/Engineer、I-DEAS、Euclid-IS等国际通用软件,个别厂家还引进了Moldflow、C-Flow、DYNAFORM、

Optris和MAGMASOFT等CAE软件,并成功应用于冲压模的设计中。

以汽车覆盖件模具为代表的大型冲压模具的制造技术已取得很大进步,东风汽车公司模具厂、一汽模具中心等模具厂家已能生产部分轿车覆盖件模具。此外,许多研究机构和大专院校开展模具技术的研究和开发。经过多年的努力,在模具CAD/CAE/CAM技术方面取得了显著进步;在提高模具质量和缩短模具设计制造周期等方面做出了贡献。

虽然中国冷冲模具工业在过去十多年中取得了令人瞩目的发展,但许多方面与工业发达国家相比仍有较大的差距。例如,精密加工设备在冷冲模具加工设备中的比重比较低;CAD/CAE/CAM技术的普及率不高;许多先进的模具技术应用不够广泛等等,致使相当一部分大型、精密、复杂和长寿命冷冲模具依赖进口。

随着科学技术的不断进步,现代工业产品的生产日益复杂与多样化,产品性能和质量也在不断提高,因而对冷冲压技术提出了更高的要求.为了使冷冲压技术能适应各工业部门的需要,冷冲压技术自身也在不断革新和发展.冷冲压技术的发展思路就是尽可能地完善和扩充冷冲压工艺的优点,克服其缺点.在冷冲压技术的发展过程中,应注意以下几方面:

(1)冷冲压技术的发展过程中应正确地确定工艺参数及冷冲模具工作部分的形状与尺寸,提高冲压件的质量、缩短新产品试制周期,应在加强冲压成形理论研究的基础上,使冲压成形理论达到能对生产实际起指导作用,逐步建立起一套密切结合生产实际的先进的工艺分析计算方法.国外已开始采用弹塑性有限元法对汽车覆盖零件的成形过程进行应力应变分析和计算机模拟,以预测某一工艺方案对零件成形的可能性和可能出现的问题。

(2)加快产品更新换代,克服模具设计周期长的缺点.应大力开展模具计算机辅助设计和制造(CAD/CAM)技术的研究.在我国,目前要特别注意加强多工位级进模CAD/CAM技术的研究。

(3)满足大量生产需要以及减轻劳动强度.应加强冷冲压生产的机械化和自动化研究,使一般中、小件能在高速压力机上采用多工位级进模生产,达到生产高度自动化,进一步提高冲压的生产率。

(4)扩大冷冲压生产的运用范围.使冷冲压既适合大量生产,也适合小批量生产;既能生产一般精度的产品,也能生产精密零件.应注意开发如精密冲裁(特别是厚料精冲)、高能成形、软模成形、施压和超塑性加工等新成形工艺,还要推广简易模(软模和低熔点合金模)、通用组合模、数控冲床等设备的运用。

此外,对冲压板料性能的改进,模具新材料、模具新加工方法的'开发也应进一步加强。

冷冲模具使用寿命的影响及对策

冷冲模具的使用寿命是以冲制出的工件数量来计算的。影响冷冲模寿命的因素很多。主要有模具结构设计、制造模具所用凸模和凹模的材料、模具的热处理质量与表面强化、冲模零件的制造精度和冷冲压材料的选取。除此之外,还有冲模的安装、调整、使用以及维修等。

1.模具设计对寿命的影响

(1)排样设计的影响排样方法与搭边值对模具寿命的影响很大,过小的搭边值,往往是造成模具急剧磨损和凸、凹模啃伤的重要原因。从节约材料出发,搭边值愈小愈好,但

搭边值小于一定数值后,对模具寿命和剪切表面质量不利。在冲裁中有可能被拉人模具问隙中,使零件产生毛刺,甚至损坏模具刃口,降低模具寿命。因此,在考虑提高材料利用率的同时,必须根据零件产量、质量和寿命,确定排样方法和搭边值。

(2)凹模结构的影响对容易产生应力集中而开裂的凹模结构,可以采用组合结构或镶拼结构,以及预应力结构,从而提高模具使用寿命。

(3)间隙的影响当间隙过小时,压缩挤压利害,摩擦力增大,磨损增大,侧面的磨损加剧,冲裁后卸料和推件时,材料与凸、凹模之间的摩擦还将造成刃口侧面的磨损比端面的磨大大,同时也容易造成凸、凹模温度很高,把金属碎屑吸附在刃口侧面,形成金属瘤,使凸、凹模出现崩刃或胀裂现象。因此,过小的间隙对模具寿命极为不利。间隙太大,会增加凸模与凹模端面边缘的集中应力,致使压应力急剧增加,于是刃口边很快屈服变形而失去棱角。因此又增加了冲裁力,进而使刃口边更快磨损,降低模具寿命。但为了减小凸、凹模的磨损,延长模具使用寿命,在保证冲裁件质量的前提下,设计时适当采用较大间隙是十分必要的。

(4)模具导向结构对寿命的影响可靠的导向对于减小工作零件的磨损,避免凸、凹模啃伤是非常有效的。特别对无问隙或小问隙冲裁模、复合模和多工位级进模更为重要。为提高模具寿命,必须根据工序和零件精度要求,正确选择导向形式和导向精度,所选择导向精度应高于凸、凹模的配合精度。

(5)冷冲压材料选取的影响冷冲压材料应满足制件的设计要求和冲压工艺要求,否则容易损伤模具,降低模具使用寿命。冷冲压材料表面质量不好,冲压时制件易破裂,也易擦伤模具。冷冲压材料塑性不好,变形量小,冲压时制件易破裂,也易擦伤模具。另外,材料的厚度公差应符合国家标准。因为一副冲模适用于一定材料的厚度,成形、弯曲、翻边、引伸模具的凸、凹模结构间隙是直接根据材料厚度来确定的。所以材料厚度不均匀,会导致废品产生和模具损坏。

2.模具材料对模具寿命的影响

模具材料对模具寿命的影响是模具材料性质、化学成分、组织结构、硬度和冶金质量等的综合反映。其中,材料性质和热处理质量影响最为明显。模具材料性质对模具寿命的影响是很大的。如将同一种工件,使用不同的模具材料做弯曲试验,试验结果:用9Mn2V材料,其寿命为5万次;用Crl2MoV渗氮,其寿命可达40万次。因此,在选用材料时,应根据制件的批量大小,合理选用模具材料。模具工作零件的硬度对模具寿命的影响也很大。但并不是硬度愈高、模具寿命愈长。这是因为硬度与强度、韧性及耐磨性等有密切的关系。有的冲模要求硬度高,寿命长。如采用T10钢制造冲模,硬度为54~58HRC,只冲几千次,制件毛刺就很大。如果将硬度提高到60~64HRC,则刃磨寿命可达2~3万次。但如果继续提高硬度,则会出现早期断裂。有的冲模硬度不宜过高,如采用Crl2MoV制造凹模硬度为58~62HRC时,一般寿命为2―3万件,失效形式是崩刃和开裂以及如果将硬度降到54~58HRC,寿命提高到5~6万件,但硬度降低到50~53HRC会出现凹模刃口易磨钝现象。由此可见,模具硬度必须根据材料性质和失效形式而定。应使硬度、强度、韧性及耐磨性、耐疲劳强度等达到特定冲压工序所需要的最佳配合。

3.模具的热处理质量与表面强化对寿命的影响

模具的热处理质量对模具的性质与使用寿命影响很大。实践证明,模具工作零件的淬火变形与开裂,使用过程中早期断裂,虽然与材料的冶金质量、锻造质量、模具结构及加工有关,但与模具的热处理关系更大。根据模具失效原因的分析统计,热处理不当引起的失效占50% 以上。实践证明,高级的模具材料必须配以正确的热处理工艺,才能真正发挥材料的潜力。模具工作零件表面强化处理的目的,是获得外硬内韧的效果,从而得到硬度、耐磨性、韧性、耐疲劳强度的良好配合。模具表面强化处理方法很多,表面处理的新技术工艺发展很快。除氮碳共渗和离子氮化、渗硼、渗铌、渗钒、表面镀硬铬和电火花强化外,化学气相沉积(CVD)和物理气相沉积(PVD)已逐步采用。经CVD和PVD处理后,模具表面覆盖一层超硬物质,如TiC、TiN等。硬度极高、耐磨性、耐蚀性、抗黏合性很好,可提高模具寿命几倍到几十倍。

4.冲模零件的制造精度对模具寿命的影响

冲模制造的精度与使用寿命关系很大,特别是模具表面粗糙度对模具影响很大。如用Crl2MoV钢制造落料模,如果表面粗糙度值R =1.6 m时,其寿命为3万件左右。如经精抛光,表面粗糙度值R =0.4 m,寿命可提高到4―5万件。因此,对模具工作零件表面,一般都要经过磨削、研磨、抛光等精加工和精细加工。

5.其他方面对模具寿命的影响

(1)压力机的精度不高,也易使冲模损坏。

(2)冲模在压力机上安装的正确与否及操作者的技术水平高低,对模具寿命也有很大影响。

(3)冲模的保管和维护好坏,以及使用润滑剂的情况,也影响模具使用寿命。

6.结语

在实际生产中,对于薄板冲模使用,很少出现非正常磨损的情况。但对于厚板冲模时则发现易出现非正常磨损,我们总是针对出现的问题进行研究总结。因为一副冷冲模,从设计、加工制造、装配、调试到安装、使用,都耗费了众多工时,同时冲模的凸、凹模使用的材料,大都是优质合金钢。因此,冲模的成本都是比较高的。所以在生产中了解影响冲模寿命的因素及采取相应的对策来指导生产,具有重大的现实意义。

Die Life of cold stamping die and mprovements

Overview of stamping die

Stamping Die - Stamping in the cold, the material (metal or non-metallic) processing into parts (or half) of a special technical equipment, called cold stamping die (commonly known as Die). Press - is at room temperature, using the die installed in the press to put pressure on the material to produce a separation or plastic deformation, and thus to obtain the necessary parts of a pressure processing method.

Stamping die in the form of many, the general categories according to the following main features:

1. According to the technical nature of

(1) Die along the closed or open contour the material are derived from mold. If blanking die, punch die, cut off the mold, cut mode, cutting mode, split mode, etc..

(2) bending mode to blank or blank sheet along a straight line (curved line) to bend, deform, and thus obtain a certain angle and shape of the workpiece in the mold.

(3) The drawing die is made of the blank sheet opening hollow, or hollow pieces of further changes to the shape and size of the mold.

(4) Die rough or semi-finished workpiece is convex according to plan, direct copy the shape of the die shape, the material itself, generate only local plastic deformation of the mold. Such as the bulging mode, reducing the die, expansion die, forming die rolling, flanging mold, plastic mold.

2. According to the degree classification process combination

(1) single process model in a press tour, just completed a die stamping process.

(2) composite model is only one station, in a press tour, at the same station at the same time to complete more than two or two die stamping process.

(3) Progressive Die (also known as the modulus of continuity) in the feeding direction, rough, with two or more of the station, at the press of a visit, work in different places on the completion of two or two successive Road over stamping die process.

Chong called cold stamping die Die-wide.

Cold stamping die is used in cold stamping die mold industry, and accessories required for high-performance structural ceramic materials, preparation methods, high-performance ceramic materials, molds and accessories from the zirconium oxide and yttrium aluminum powder increases, Pr element composition, Preparation is the solution of zirconia, yttria solution, praseodymium oxide solution, according to a certain percentage of alumina solution when mixed liquor, ammonium bicarbonate

infusion, by co-precipitation synthesis of ceramic materials, molds and accessories needed for raw materials, reaction precipitate generated by the treatment, drying, calcining and accessories by high performance ceramic mold material superfine powder, and then after forming, sintering, finishing, they will have high-performance ceramic materials, molds and accessories. Advantages of this invention is the invention made of cold stamping dies and parts and long service life, the process does not appear in the press and its parts and stamping die bond generated the phenomenon of stamping surface is smooth, no glitches, can replace traditional high-speed steel, tungsten steel.

Die with the main parts

Die stamping tools is the main process equipment, stamping rely on the relative movement under the mold completed. Processing time because the upper and lower mold between the constant division and, if continued operation of the fingers of workers to enter or remain in the mold closed, there will certainly pose a serious threat to their personal safety.

(A) of the mold main parts, function and safety requirements

1. Working parts is a direct punch to blank forming the working parts, therefore, it is the key to mold parts. Punch not only sophisticated and complex, it should meet the following requirements:

(1) be of sufficient strength, can not be broken or destroyed during stamping.

(2) should be appropriate to its material and heat treatment requirements, to prevent too high hardness and brittle fracture.

2. Positioning parts positioning part is to determine the location of the parts installed blank, there are pins (board), gauge pin (plate), lead is sold, guide plate, knife set from the side, side pressure etc.. Design should be considered when positioning parts easy to operate and should not have had orientation, location to facilitate observation, preferably in the forward position, contouring to correct the pin location and positioning.

3. Binder, unloading and discharging parts binder components are blank holder, binder board.

Blank holder pressure can drawing blank holder force, thereby preventing billets under the action of the tangential pressure arch formed folds. The role of pressure plate to prevent movement and bounce blank. Top of the device, discharge board's role is to facilitate the pieces and clean up waste. Them by the spring, rubber and equipment, putting on the air-cushion support, can move up and down, knocking out pieces of the design should have enough top output, movement to the limited spaces. Stripper plate area should be minimized or closed position in the operating

groove milling out empty-handed. Exposure of the stripper plate should have protection around the plate, to prevent finger inserted into or foreign objects inside, exposed surface edges should be blunt down.

4. Guide parts and guide sleeve guide pin is the most widely used part of a guide. Its role is to ensure punch the punching clearance when accurate match. Therefore, the guide posts, guide cover the gap should be less than the blanking clearance. Guide Post located next mold base, to ensure that the stroke bottom dead center, the lead column in the template on the face over the top for at least 5 to 10 mm. Guide columns should be arranged far away from the module and the pressure plate in the area, so the operator's arms do not get to take over the lead column material.

5. Supporting and clamping the upper and lower parts which includes templates, die handle, fixed plate punch, plate, stopper, etc..

Up and down the template is the basis of the cold die parts, other parts are respectively fixed at the top. Template plane size, especially around the direction to be compatible with the workpiece, too large or too small are not conducive to action.

Some molds (blanking, punching type mold) to the pieces of convenience, be set up under the mold plate. At this time the best and the template plate connected between the screw, the two plate thickness should be absolutely equal. Plate spacing out the pieces to be able to prevail, not too much, so as not to break the template.

6. Fastening parts which includes screws, nuts, springs, pins, washers, etc., are generally used standard parts. Die more with the amount of standard parts, design choice and flexibility should be tightened to ensure the top out of the need to avoid exposure to the surface fastener operating position, the staff and impede operation to prevent bumps.

Die with the development of

Since reform and opening, with the rapid development of the national economy, the market demand with the growing Die. In recent years, Die with the industry has been around 15% growth rate of the rapid development of industrial enterprises with ownership Die components also changed dramatically, in addition to the professional mold factory outside of state-owned, collective, joint ventures, wholly-owned and private has been a rapid development.

As with the accelerating pace of international integration, the increasing competition in the market, it has been increasingly recognized product quality, cost, and new product development capacities. The cold die manufacturing is the most basic elements of the chain, one of the cold die manufacturing technology

to measure a country's manufacturing sector has become an important symbol of the level, and largely determine the viability of enterprises.

Die with enterprises to increase in recent years many technological advances for investment, technological progress will be seen as an important driving force for enterprise development. Some domestic enterprises have popularized the two-dimensional mold CAD, and gradually began to use UG, Pro / Engineer, I-DEAS, Euclid-IS and other international common software, individual manufacturers have also introduced Moldflow, C-Flow, DYNAFORM, Optris and MAGMASOFT etc. CAE software, and successfully applied in stamping die design.

A car cover mold as the representative of a large stamping die manufacturing technology has made great progress, Dongfeng Motor Corporation mold factory, mold manufacturers such as FAW mold center has been able to produce some car cover mold. In addition, many research institutions and universities to carry out technology research and development of mold. After years of effort, in the mold CAD / CAE / CAM technology has made remarkable progress; in improving quality and reducing mold die design and manufacturing cycle, and so contributed.

Although China Die with the industry over the past decade has made remarkable development, but in many ways compared with the industrialized countries there is still a large gap. For example, the precision machining equipment, processing equipment in Die with the relatively low proportion; CAD / CAE / CAM technology penetration is not high; many advanced mold technology not widely so, resulting in a considerable number of large, sophisticated, complex and long Die life with dependence on imports.

With the continuous progress of science and technology, modern industrial production of increasingly complex and diverse, product performance and quality is ever increasing, thus the cold stamping technology put forward higher requirements. In order to adapt to the cold stamping technology industry needs, cold stamping technology itself also in innovation and development. cold stamping technology idea is to improve and expand as much as possible the advantages of the cold stamping process, to overcome its shortcomings. in the cold stamping technology development, should note the following aspects:

(1) cold stamping technology process parameters should be properly identified and Die with the work of some of the shape and size, to improve the quality of stamping parts and shorten the new product production cycle should be in strengthening the metal forming the basis of theoretical studies, to metal forming theory to practice can produce a direction, and gradually establish a close connection with the actual production of the advanced process of calculation. abroad have begun to use plastic finite element method, automobile parts forming process of the stress and strain

analysis and computer simulation to predict the forming part of a process plan on the possibilities and potential problems.

(2) to accelerate product replacement, mold design to overcome the shortcomings of a long cycle. Should vigorously carry out computer-aided design and manufacture of molds (CAD / CAM) Research. In my country, paying particular attention to strengthening the multi-position progressive die CAD / CAM Technology.

(3) to meet the needs of mass production, and reduce labor intensity. Should strengthen cold stamping of mechanized and automated, so that the average, small pieces of high-speed presses in a multi-position progressive die production, production reached a high degree of automation to further improve stamping productivity.

(4) expand the scope of application of cold stamping production. So cold pressing both suitable for mass production, but also for small batch production; both the general accuracy of product production, but also can produce precision parts. Should pay attention to development such as fine blanking (especially thick material fine blanking), forming high-energy, soft mold forming, pressure and processing new superplastic forming process, but also promote the easy mode (soft mode and the low melting point alloy mold), Universal Hybrid model, the use of CNC punch press and other equipment.

In addition, the performance improvement of sheet metal stamping, mold new material, die development of new processing methods should be further strengthened.

Die with life and Countermeasures

Die with the life of the workpiece by punching out the number of terms. Many factors affect the life Die. There are die structure design, manufacture molds used in the punch and die materials, die quality and surface hardening heat treatment, precision die manufacturing parts and cold stamping materials selection. In addition, there are die installation, adjustment, use and maintenance.

1. Die Design on Life

(1) Layout design of layout methods and take the boundary value a great impact on the die life, too small to take the boundary value, often causing rapid wear and convex mold, die bite wounds on the. Starting from material savings, take the boundary value smaller the better, but take the edge is less than some value, the cut surface of the mold and the quality of life adversely. There will be left behind in the blanking die Q-gap were to produce spare parts glitch, or even damage the die edge, reduce die life. Therefore, consider increasing the material utilization of the same time, parts must yield, quality and life expectancy to determine the layout methods and take the boundary.

(2) die structure prone to stress concentration on the cracking of the die structure, composite structure can be used or mosaic structure, and prestressed structure to enhance the mold life.

(3) the impact of clearance when the gap is too small, compressed extrusion of interest, increased friction, increased wear, the wear side of aggravated discharge and push pieces after blanking time, materials and convex, the friction between die will cause wear and tear than the end edge on the side of the grinding much, but also easily lead to convex, concave mold temperature is high, the adsorption of metal debris in the side edge to form a metal tumor, so that male and female die chipping or expansion occurs crack phenomenon. Therefore, the gap is too small to Die Life very bad. Gap is too large will increase the punch and the die face the edge of the concentration of stress, resulting in a sharp increase in stress, so blade edge quickly lose angular yield deformation. Therefore, addition of blanking force, thereby enabling faster edge edge wear, reduce die life. But in order to reduce the male and female die wear, extending mold life, while ensuring quality of stamping pieces under the premise that larger space designed properly it is necessary.

(4) Die-oriented structure of the life of a reliable guide for the working parts reduce wear, prevent male and female die bite wound is very effective. In particular, non-small-Q gap Q gap or Die, compound die and multi-position progressive die even more important. To improve the die life, must be based on processes and the demand of precision, the correct choice-oriented form and orientation accuracy, the choice should be higher than the accuracy-oriented convex, concave mold with precision.

(5) the impact of cold stamping materials, cold stamping materials selected should meet the design requirements of workpieces and stamping process requirements, or easy to mold damage and reduce mold life. Poor surface quality of cold stamping, punching, cracking when the workpiece is also easy to scratch mold. Bad cold stamping plastic materials, deformation is small, easy to press when the workpiece rupture, but also easy to scratch mold. In addition, the material thickness tolerances shall comply with national standards. Die because of a certain thickness of material suitable for forming, bending, flanging, drawing die of the male and female die structure gap is directly determined by the thickness of the material. Therefore, uneven thickness, will result in waste generation and mold damage.

2. Die Die Life of

Die Die Life of a mold material properties, chemical composition, structure, hardness and comprehensive reflection of metallurgical quality. Among them, the material properties and heat treatment affect the quality of the most obvious.

Mold material properties on the impact of die life is great. If the same workpiece, using a different mold material of the bending test, the test results: The 9Mn2V material, the life of 5 million; with Crl2MoV nitriding, the life of up to 40 million. Therefore, the choice of materials, the batch size should be based on workpiece, rational use of mold materials. The hardness of the die parts to Die Life a great impact. But not the higher hardness, longer die life. This is because the hardness and strength, toughness and abrasion resistance are closely related. Some die demands of high hardness, long life. Such as the use of T10 steel dies, hardness 54 ~ 58HRC, only washed thousands of times a burr on the workpiece great. If the hardness to 60 ~ 64HRC, the grinding life of up to 2 to 3 million. However, if continue to improve hardness, fracture occurs earlier. Some die hardness should not be too high, as the die manufacturing using Crl2MoV 58 ~ 62HRC hardness, the general life of 2-3 million, invalid form of chipping and cracking, and if the hardness down to 54 ~ 58HRC, life expectancy increased to 5 ~ 60 000, but decreased to 50 ~ 53HRC hardness appears easy to blunt the die edge phenomenon. Thus, mold hardness must be based on material properties and failure modes may be. Should enable the hardness, strength, toughness and wear resistance, resistance to fatigue strength needed to achieve a particular stamping process the best match.

3. The surface of the mold heat treatment to strengthen the quality and impact on life

Mold heat treatment the nature and quality of life of the mold a great impact. Practice shows that the die parts of the quenching distortion and cracking, early fracture during use, while the metallurgical and materials quality, forging quality, mold structure and process related, but related more to die of heat treatment. According to statistical analysis of failure causes of mold, heat treatment failure due to improper accounting for more than 50%. Practice shows that the mold material must be accompanied by high heat treatment process properly, can really play a material's potential. Parts surface hardening mold work purpose is to obtain the effect of external hard tough inside, so be hardness, wear resistance, toughness, good resistance to fatigue with. Many ways to die surface hardening, surface treatment technology of new technologies developed rapidly. In addition to Nitrocarburizing and ion nitride, boride, seepage niobium, vanadium permeability, hard chrome plated and spark strengthening, the chemical vapor deposition (CVD) and physical vapor deposition (PVD) has been gradually adopted. By CVD and PVD treatment, the mold surface covered with super-hard material, such as TiC, TiN, etc.. High hardness, wear resistance, corrosion resistance, adhesion is very good, can improve the die life several times to several times.

4. Manufacturing precision of the die parts of die life

Precision die manufacturing and life in it in particular, mold surface roughness on the mold a great impact. If using Crl2MoV steel blanking die, if the surface roughness value R = 1.6 m, its life span is about 30,000. Such as polished by the precision, surface roughness value R = 0.4 m, life can be increased to 4-5 million. Therefore, the working parts of the mold surface, the general must go through grinding, grinding, polishing and other finishing and fine processing.

5. Other aspects of the impact of die life

(1) Press the accuracy is not high, but also easy to make die damage.

(2) die in the press or not installed properly and the operator's technical level, on the tool life is also greatly affected.

(3) dies in the custody and maintenance of good and bad, and the use of lubricant condition also affects mold life.

6. Conclusion

In actual production, sheet metal dies for use, rare case of non-normal wear and tear. But when the die plate was found prone to irregular wear, we always study for the problems summarized. Because of a cold die, from the design, manufacture, assembly, commissioning and installation and use, all spent many hours, while the convex die, die material used, mostly high-quality alloy steel. Therefore, the die cost is relatively high. Therefore, in the production of understanding the factors that affect the die life and take the appropriate measures to guide the production of great practical significance.

篇3:01212318-毕业设计(论文)外文翻译

01212318-毕业设计(论文)外文翻译

微型计算机控制系统

广义地说,微型计算机控制系统(单片机控制系统)是用于处理信息的,这种被用于处理的信息可以是电话交谈,也可以是仪器的读数或者是一个企业的帐户,但是各种情况下都涉及到相同的主要操作:信息的处理、信息的存储和信息的传递。在常规的电子设计中,这些操作都是以功能平台方式组合起来的,例如计数器,无论是电子计数器还是机械计数器,都要存储当前的数值,并且按要求将该数值增加1。一个系统例如采用计数器的电子钟之类的任一系统要使其存储和处理能力遍布整个系统,因为每个计数器都能存储和处理一些数字。

现如今,以微处理器为基础的系统从常规的处理方法中分离了出来,它将信息的处理,信息的存储和信息的传输三个功能分离形成不同的系统单元。这种主要将系统分成三个主要单元的分离方法是冯-诺依曼在20世纪40年代所设想出来的,并且是针对微计算机的设想。从此以后基本上所有制成的计算机都是用这种结构设计的,尽管他们包含着宽广的物理形式与物理结构,但从根本上来说他们均是具有相同基本设计的计算机。

在以微处理器为基础的系统中,处理是由以微处理器为基础的系统自身完成的。存储是利用存储器电路,而从系统中输入和输出的信息传输则是利用特定的输入/输出(I/O)电路。要在一个以微处理器为基础的时钟中找出执行具有计数功能的一个特殊的硬件组成部分是不可能的,因为时间存储在存储器中,而在固定的时间间隔下由微处理器控制增值。但是,规定系统运转过程的软件却规定了包含实现计数器计数功能的单元部分。由于系统几乎完全由软件所定义,所以对微处理器结构和其辅助电路这种看起来非常抽象的处理方法使其在应用时非常灵活。这种设计过程主要是软件工程,而且在生产软件时,就会遇到产生于常规

工程中相似的构造和维护问题。

图1.1微型计算机的三个组成部分

图1.1显示出了微型计算机中这三个单元在一个微处理器控制系统中是如何按照机器中的信息通信方式而联接起来的。该系统由微处理器控制,微处理器能够对其自身的存储器和输入/输出单元的信息传输进行管理。外部的连接部分与工程系统中的其余部分(即非计算机部分)有关。

尽管图中显示的只有一个存储单元,但是在实际中却有RAM和ROM两种不同的存储器被使用。在每一种情况下,由于概念上的计算机存储器更像一个公文柜,上述的“存储器”一词是非常不恰当的;信息被存放在一系列已数字标记过的的“箱子”中,而且可以按照问题由“箱子”的序列号进行相关信息的参考定位。

微计算机控制系统经常使用RAM(随机存取存储器),在RAM中,数据可以被写入,并且在需要的时候,可以被再次读出。这种数据能以任意一种所希望的次序从存储器中读出,而不必按照写入时的相同次序读出,所以有“随机”存取存储器。另一类型ROM(只读存储器)是用来保持信息的,它们是不受微处理器影响的固定的信息标本;这些信息在电源切断后不会丢失,并通常用来保存规定微处理器化系统运转过程的程序。ROM可像RAM一样被读取,但与RAM不一样的是不能用来存储可变的信息。有些ROM在制造时将其数据标本放入,而另外的则可通过特殊的设备由用户编程,所以称为可编程ROM。被广泛使用的可编程ROM可利用特殊紫外线灯察除,并被成为EPROM,即可察除可编程只读存储器的缩写。另有新类型的期器件不必用紫外线灯而用电察除,所以称为电可察除可编程只读存储器EEPROM。

微处理器在程序控制下处理数据,并控制流向和来自存储器和输入/输出装置的信息流。有些输入/输出装置是通用型的,而另外一些则是设计来控制如磁盘驱动器的特殊硬件,或控制传给其他计算机的信息传输。大多数类型的I/O装置在某种程度下可编程,允许不同形式的操作,而有些则包含特殊用途微处理器的I/O装置不用主微处理器的直接干预,就可实施非常复杂的操作。

假如应用中不需要太多的程序和数据存储量,微处理器、存储器和输入/输出可全被包含在同一集成电路中。这通常是低成本应用情况,例如用于微波炉和自动洗衣机的控制器。当商品被大量地生产时,这种单一芯片的使用就可节省相当大的成本。当技术进一步发展,更强更强的处理器和更大更大数量的存储器被包含形成单片微型计算机,结果使最终产品的装配成本得以节省。但是在可预见的未来,当需要大量的存储器或输入/输出时,还是有必要继续将许多集成电路相互联结起来,形成微计算机。

微计算机的另一主要工程应用是在过程控制中。这是,由于装置是按特定的应用情况由微机编程实现的,对用户来说微计算机的存在通常就更加明显。在过程控制应用中,由于这种设备以较少的数量生产,将整个系统安装在单个芯片上所获取的利益常比不上所涉及的高设计成本。而且,过程控制器通常更为复杂,

所以要将他们做成单独的集成电路就更为困难。可采用两种处理,将控制器做成一种通用的微计算机,正像较强版本的业余计算机那样;或者做成“包裹”式系统,按照像电磁继电器那样的较老式的技术进行设计,来取代控制器。对前一种情况,系统可以用常规的编程语言来编程,正如以后要介绍的语言那样;而另一种情况,可采用特殊用途的语言,例如那种使控制器功能按照继电器相互连接的方法进行描述。两种情况下,序均能存于RAM,这让程序能按应用情况变化时进行相应的.变化,但是这使得总系统易受掉电影响而工作不正常,除非使用电池保证供电连续性。另一种选择是将程序在ROM中,这样他们就变成电子“硬件”的一部分并常被称为“固件”。

尽管大规模集成电路的应用使小型和微型计算机的差别变得“模糊”,更复杂的过程控制器需要小型计算机实现他们的过程。各种类型的产品和过程控制器代表了当今微计算机应用的广泛性,而具体的结构取决于对“产品”一词的解释。实际上,计算机的所有工程和科学上的应用都能指定来进行这些种类的某一或某些工作。而在本设计中压力和压力变送器当某一力加到某一面积上,就形成压力,假如这力是1牛顿均匀地加在1平方米的面积上,这压力被定义为1帕斯卡。压力是一种普遍的工艺状态,它也是这个星球上的一个生活条件:我们生活在向上延伸许多英里的大气海洋的底部。空气物质是有重量的,而且这种下压的重量形成大气压。水,是生活的必需品,也是在压力之下提供给我们中的大多数人。在典型的过程工厂中,压力影响沸点温度、凝固点温度、过程效率、消耗和其他重要因数。压力的测量和控制,或者压力的不足―真空,在典型的过程控制中是极为重要的。

工厂中的工作仪器通常包括压力计、精密纪录仪、以及气动和电动的压力变送器。压力变送器实现压力测量并产生正比于所传感压力的气动或电信号输出。

在过程工厂中,将控制仪表远远放在过程的附近是不现实的,并且大多数测量是不容易从远处传来的。压力测量是一个例外,但是,如果要离测量点几百英尺外指示或记录某种危险化学品的高压,就会有来自这个压力所载的化学品所引发的危险。为了消除这一问题,开发了一种信号传输系统。这种系统常常可是气动或者电动的。使用这种系统,就可以在某一地点安装大多数的指示、记录和控制仪器。这也是最少数量的操作者有效的运行工厂成为现实。

当使用气动传送系统时,测量信号就由变送器将比例为0%~100%的测量值转换为气动信号。变送器安装在靠近过程中的测量点上。变送器输出―对气动变

送器是输出压力―通过管道传给记录或控制仪表。气动变送器的标准输出范围是20~100kPa,这信号几乎在全球使用。

当使用电子压力变送器时,压力就被转换成电流或电压形式的电信号。其标准范围对电流来说是4~20mADC,对电压信号来说是1~5VDC。当今,另一种电信号形式变的越来越常用,就是数字或离散信号。基于计算机或微处理器的仪器或控制系统的应用正推动这类信号的应用不断增加。有时,分析获取描述传感器/变送器特性的参数是很重要的。当量程已知,去获取增益就非常简单。假定电子压力传感器的量程为0~600kPa,增益定义为输出变化除以输入变化。这里,输出的电信号(4~20mADC),而输入的过程压力(0~600kPa),这样增益就为:

Kr?20mA?4mA16mAmA??0.027600kPa?0kPa600kPakPa

此外我们在本设计中还必须对温度进行测量,温度测量在工业控制中是很重要的,因为它作为系统或产品状态的直接指标,或者作为如反应率、能量流、涡轮机效率和润滑质量等间接指标。现行的温度分度已使用了约200年,最初的仪器是基于气体和液体的热膨胀。现在尽管有许多其他类型的仪器在使用,这些填充式系统仍常用于直接的温度测量。有代表性的温度传感器包括:填充式热系统、玻璃液体温度计、热电偶、电阻温度探测器、热敏电阻、双金属器件、光学和辐射高温计和热敏涂料。

电气系统的优点包括高的精度和灵敏度,能实现开关切换或扫描多个测量点,可在测量元件和控制器之间长距离传输,出现事故时可调换元件,快速响应,以及具有测量高温的能力。其中热电偶和电阻温度探测器则被最广泛的使用。

说明

该AT89C51是一种低功耗,高性能CMOS8位4K的闪存可编程和可擦除只读存储器(PEROM)字节的微型计算机。该设备是采用Atmel的高密度非易失性内存技术,并与行业标准的MCS-51指令集和引脚兼容。片上闪存程序存储器可以编程就可以在系统或由传统的非易失性存储器编程。通过将集成在一个芯片上通用的8位闪存的CPU,Atmel的AT89C51是一个强大的微型计算机提供了一个高度灵活和成本有效的解决方案为许多嵌入式控制应用。

功能特点

AT89S51内提供了以下标准特性:4K字节闪存,128字节RAM,32个I/O线,两个16位定时器/计数器,一个五向量两级中断结构,一个全双工串行口,片上

振荡器和时钟电路。此外,AT89C51是静态逻辑设计与操作频率下降到零,并支持两种软件可选的节电模式。空闲模式时CPU停止工作,而RAM,定时/计数器,串行口和中断系统继续工作。掉电模式保存RAM的内容,但冻结振荡器关闭,直到下一个硬件复位芯片其它功能。

引脚说明

Vcc:电源电压。

接地:接地。

P0口:

P0口为一个8位漏级开路双向I/O口,每脚可吸收8TTL门电流。当P0口的管脚第一次写1时,被定义为高阻输入。P0能够用于外部程序数据存储器,它可以被定义为数据/地址的第八位。在FIASH编程时,P0口作为原码输入口,当FIASH进行校验时,P0输出原码,此时P0外部必须被拉高。

P1口:

P1口是一个内部提供上拉电阻的8位双向I/O口,P1口缓冲器能接收输出4TTL门电流。P1口管脚写入1后,被内部上拉为高,可用作输入,P1口被外部下拉为低电平时,将输出电流,这是由于内部上拉的缘故。在FLASH编程和校验时,P1口作为第八位地址接收。

P2口:

P2口为一个内部上拉电阻的8位双向I/O口,P2口缓冲器可接收,输出4个TTL门电流,当P2口被写“1”时,其管脚被内部上拉电阻拉高,且作为输入。并因此作为输入时,P2口的管脚被外部拉低,将输出电流。这是由于内部上拉的缘故。P2口当用于外部程序存储器或16位地址外部数据存储器进行存取时,P2口输出地址的高八位。在给出地址“1”时,它利用内部上拉优势,当对外部八位地址数据存储器进行读写时,P2口输出其特殊功能寄存器的内容。P2口在FLASH编程和校验时接收高八位地址信号和控制信号。

P3口:

P3口管脚是8个带内部上拉电阻的双向I/O口,可接收输出4个TTL门电流。当P3口写入“1”后,它们被内部上拉为高电平,并用作输入。作为输入,由于外部下拉为低电平,P3口将输出电流(ILL)这是由于上拉的缘故。

RST:复位输入。此管脚上出现两个机器周期的高电平,而振荡器运行将使器件复位。进修/编地址锁存使能锁存在访问外部存储器地址的低字节输出脉冲。该

引脚也是在flash编程脉冲输入programming.In正常运行的ALE(编)是在1/6振荡器频率恒定的速率发射,并可能对外部定时或时钟的用途。请注意,但是,一个ALE脉冲被跳过在每次访问外部数据存储器。

如果需要时,ALE操作可以通过设置位SFR的位置8EH0。随着位设置,ALE为活跃,只有在执行MOVX或MOVC指令。否则,脚弱拉高。设置的ALE-禁用位微控制器没有影响,如果在外部执行模式。

ALE/PROG:当访问外部存储器时,地址锁存允许的输出电平用于锁存地址的地位字节。在FLASH编程期间,此引脚用于输入编程脉冲。在平时,ALE端以不变的频率周期输出正脉冲信号,此频率为振荡器频率的1/6。因此它可用作对外部输出的脉冲或用于定时目的。然而要注意的是:每当用作外部数据存储器时,将跳过一个ALE脉冲。如想禁止ALE的输出可在SFR8EH地址上置0。此时,ALE只有在执行MOVX,MOVC指令是ALE才起作用。另外,该引脚被略微拉高。如果微处理器在外部执行状态ALE禁止,置位无效。

PSEN:外部程序存储器的选通信号。在由外部程序存储器取指期间,每个机器周期两次/PSEN有效。但在访问外部数据存储器时,这两次有效的/PSEN信号将不出现。

EA/VPP:当/EA保持低电平时,则在此期间外部程序存储器(0000H-FFFFH),不管是否有内部程序存储器。注意加密方式1时,/EA将内部锁定为RESET;当/EA端保持高电平时,此间内部程序存储器。在FLASH编程期间,此引脚也用于施加12V编程电源(VPP)。

XTAL1:反向振荡放大器的输入及内部时钟工作电路的输入。

XTAL2:来自反向振荡器的输出。

振荡器特性:XTAL1和XTAL2分别为反向放大器的输入和输出。该反向放大器可以配置为片内振荡器。石晶振荡和陶瓷振荡均可采用。如采用外部时钟源驱动器件,XTAL2应不接。有余输入至内部时钟信号要通过一个二分频触发器,因此对外部时钟信号的脉宽无任何要求,但必须保证脉冲的高低电平要求的宽度。

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